| Customization: | Available |
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| Condition: | New |
| Speed: | High Speed |
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Meraif is the leading SMT factory solution provider in China,offering professional SMT factory building advice and service.
We have 18 year experience about SMT factories,offering full solutions for global clients with our great advantaged sources.
All SMT machines and SMT spare parts for PCBA assembly we can support you ,SMT pick and place machines,SMT Solder Paste Printers, Reflow Oven, Wave Soldering Machines,3D AOI,3D SPI,PCB Cleaning Machines,PCB Cutting Machines.
Our core technology team members are well experienced in SMT filed, One-stop SMT Solution for PCBA factory Through Asian supply chain output, Meraif support customers build factories including technical evaluation, equipment provision, workshop planning, technical support .
GKG G-Titan SMT Solder Paste Printer
G-TITAN is equipped with premium quality functions empowering the JUKI Screen-Printing Solution on its path to Industry 4.0 and "Lights-Out-Manufacturing". Ease of use is provided due to a brand new GUI - Graphical User Interface - which is operated via touch screen. G-TITAN supports circuit boards of sizes up to 510 × 510 mm and therefore addresses its demands towards the mid-size segment. Innovative novelties such as the Opti Paste Control - OPC - as well as the Quality Print Control - QPC - represent useful individual functions to achieve optimised paste consumption, higher level of automisation and avoidance of printing errors during the screen-printing process.
Auto Paste Dispensing - The paste is automatically dispensed across the entire squeegee length, maintaining at 15mm rolling diameter, adopting the common 500 grams' solder paste jar. Completely eliminates the wastage of solder paste overflowing to the sides of squeegee.
Paste Rolling Diameter Monitoring System - Tracing solder paste rolling diameter in real time and trigger the auto dispensing if it falls below 10mm. Completely eliminate insufficient solder paste on stencil and keep the paste rolling speed within optimum range to achieve best printing result.
OPC Squeegee - Retainers at both sides can be adjusted to the exact length of the PCB, enabling solder paste to be retained within the PCB length to obtain a clean sweep. Possess absolute control over desired printing area, to achieve best printing quality.
Stencil Aperture Inspection System - Using panel light installed at the top and CCD camera below to inspect stencil apertures. It automatically detects the clogging of stencil apertures to eliminate poor quality stencil being used, ensure quality printing right from the start.
The Stencil Flattener & PCB Clamper - The Stencil Flattener sucks the stencil firmly on both sides of the conveyor during printing cycle. To eliminate stencil vibration by having firm contact with PCB. The PCB clamper is a combination of retractable top clamp and motor controlled side clamp, uniquely designed by GKG (patented). With these standard features, all of today's available and challenging substrates can be securely clamped and print to the highest quality.
Ready for Industry 4.0 - Through machine status, parameters can be uploaded automatically. Designed to support customers' advancement towards Industry 4.0 intelligence production, G-Titan provides seamless connection with users' MES system, enhancing product traceability and maintenance needs.
SPI Close-loop Connection - With SPI close-loop system, machine will automatically adjust and correct the print deposits based on the feedback given with regards to poor printing quality. This will facilitate improved print quality and production efficiency, by forming a complete printing feedback system.
Back to Back (BTB) - 2 Machines back to back is a perfect match to all dual lane SMT lines. The machines can be operated independently of each other, running different types of product.
Positive Dispenser Pump (PDP) - Integrates two technologies into one platform. The new PDP option accurately dispenses an additional medium of material (Paste or Glue) in dot, line and area patterns after the printing process. Ideal for cusla 1 iers with mixed technology boards as this option maximizes production flexibility, minimizes floorspace and reduces capital expenditures.
Features:
1. GKG dedicated manual adjustment pre-lift platform: simple and reliable structure, low cost, convenient manual adjustment, can quickly realize the adjustment of the PIN pin jacking height of PCB boards with different thicknesses.
2. Image and optical path system: The uniform ring light and high-brightness coaxial light of the brand-new optical path system, together with the brightness function that can be adjusted steplessly, make all types of Mark points can be well recognized (including uneven ones) Mark point), suitable for tin-plated, copper-plated, gold-plated, HASL, FPC and other types of PCBs of different colors.
3. Scraper system: Slide rail type scraper system, which improves the running stability and long service life.
4. Cleaning system: The new type of wiping rubber strip ensures full contact with the stencil, increases the vacuum suction to ensure that the residual solder paste in the mesh is vigorously eliminated, and truly realizes the effective automatic cleaning function, three cleaning modes of dry and wet vacuum , the software can set the cleaning mode and cleaning paper length at will.
| Model | G-TITAN |
| PERFORMANCE | |
| Machine Alignment Capability | CPK≥2.0,±10@6σ |
| Process Alignment Capability | CPK≥2.0,±18@6σ |
| Core Cycle Time |
< 8.5 secs(excluding printing & cleaning time) |
| Product Changeover Time | < 3 mins |
| New Product Set-up Time | < 10 mins |
| BOARD HANDLING | |
| Max. Size (L x W) | 510 mm x 510 mm |
| Min. Size (L x W) | 50 mm x 50 mm |
| Thickness | 0.4~6 mm |
| PCB Thickness Adjustment | Automatic |
| PCB Max. Weight | 5 kg |
| PCB Edge Clearance | 3 mm |
| PCB Bottom Clearance | 23 mm |
| PCB Warpage | Max. 1% diagonally |
| Clamping Method | Auto retractable top clamp, motor controlled side clamp |
| Support Method | Magnetic support pins, bars, blocks, vacuum suction |
| Conveyor Direction | L to R, R to L, R to R, L to L(software control) |
| Conveyor Height | 900 ± 40 mm |
| Conveyor Speed | 1,500 mm/s |
| Conveyor Width Adjustment | Automatic |
| PRINTING PARAMETERS | |
| Stencil Frame Size (L x W) | Adjustable, 470 mm x 370 mm to 737 mm x 737 mm |
| Print Gap (snap-off) | 0~20 mm |
| Printing Table Adjustment Range | X: ±10 mm, Y: ±10 mm : ± 2° |
| Print Speed | 10~200 mm/s |
| Squeegee Pressure | 0.5~10kg (program control) |
| Squeegee Type | Std.: OPC Squeegee 300 mm, 450 mm & Metal Squeegee 520mm. Option: Rubber |
| Squeegee Angle | Std. 60°, Option 45°, 50°, 55° |
| Cleaning System | Auto wet, dry, vacuum (Software select) |
| FACILITIES REQUIREMENT | |
| Power Supply | AC220V ± 10% 50/60Hz |
| Power Consumption | 3kW |
| Air Supply | 4 ~ 6Kgf/cm² |
| Air Consumption | 5L/min |
| Dimension (excluding signal tower) | 1,240 mm (L) x 1,560 mm (W) x 1,490 mm (H) |
| Machine Weight | 1,200kg |
| OPERATOR INTERFACE | |
| Hardware | LCD Monitor, Mouse & Keyboard |
| Operating System (OS) | Windows 10 |
| Control Method | Industrial PC controlled |
| I/O Interface | SMEMA Standard |
| OPTICAL SYSTEM | |
| Field-of-View (FOV) | 10mm x 8mm |
| Fiducial Types | Circle, triangle, square, diamond, cross |
| Fiducial Size | 0.5~4.0 mm |
| Vision Methodology | Digital CCD camera look up & down |
| 2D Inspection | Max.100 windows to inspect missing & insufficient (std.) |
| STANDARD FEATURES | |
| Auto paste replenishment (OPC) | |
| Paste rolling diameter monitoring system (OPC) | |
| OPC squeegee assembly (2 pairs 300mm & 450mm) | |
| Stencil Lock (QPC) | |
| Stencil apertures inspection system (QPC) | |
| OPTIONS | |
| SPI closed-loop | |
| Auto glue dispensing | |
| Temperature, humidity monitoring & display with aircon unit | |
| Internal/External barcode scanner for PCB traceability | |
| Handheld barcode scanner for stencil, solder paste, squeegee traceability | |
| MES system integration (For Ind. 4.0) | |
| 2 machines in series for higher output | |
| 2 machines back to back for dual lane SMT line | |
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